HPL, also known as high-pressure laminate, is a material with distinct physical attributes that is suitable for clean room walling. At its core, it is still laminated flooring, but the board is soaked in a thermosetting resin, layered in sheets of a certain configuration, and fused under the influence of the correct temperature and pressure. The laminated coating’s front layer produces a specific cladding and decorative paper coated with melamine resin, which helps enable it to deal with high-pressure decorative laminate.
High-pressure laminate (HPL) may offer a house with a well-furnished look and an additional layer of protection by withstanding the weight of heavy objects. HPL laminates are produced and developed particularly for usage on surfaces with high-pressure objects. One may choose from a range of laminates, but HPL is produced and manufactured with superior quality, making it distinctive.
HPL is manufactured from the following components:
- Decorative Paper
- Kraft Paper,
- Overlay paper
- Phenolic or Melamine glue
Overlay paper: enhances the abrasion, scratch, and heat resistance of the paper.
Decorative paper: It is coloured or printed paper that is distinguished by its design.
Kraft paper: It is a substance used to regulate the thickness of products.
Many layers of kraft paper are impregnated with phenolic resin to form HPL. On top of the kraft paper, a layer of printed design paper is added prior to pressing. The resulting layer upon layer is welded together by heat and pressure (more than 1,500 PSI). As phenolic and melamine resins are thermoset polymers, the hardening process transforms the resin into plastic by bridging the paper sheets into a single, rigid laminated sheet. Thermo-setting creates strong, irreversible bonds that increase the durability of HPL.
High-Pressure Laminated Sheets have four layers.
Overlay: The exterior is protected by an additional layer of stain resistance and protection provided by a clear melamine coating.
Decorative layer: The second layer is the decoration layer, which is where the genuine look or beauty of the wall dwells. This layer is also known as the finishing layer. It seems to have a single consistent colour, or it could have a variety of patterns, shades, and textures.
The core of fibreboard: This layer offers the most stability and is the most difficult to maintain.
Last layer: The bottom layer is made of melamine-impregnated paper, which not only resists water but also contributes to the overall structural integrity of the product.
The lifespan of an HPL sheet on an average
It’s not uncommon for high-grade HPL laminate to have a lifespan of more than 10 years. Because of its resistance to abrasion and flame, HPL sheets have an exceptionally long lifespan. On the other hand, how long an HPL sheet will really last is greatly dependent on the application it will be used for. In general, HPL sheets are renowned for their durability, which explains their expanding usage in large-scale commercial projects where value and lifetime warranties are necessary prerequisites. This is because HPL sheets can last for a long time without deteriorating.
Characteristics of High-Pressure Laminate
- Exclusive resilience to tactile stimulation
The impact and abrasion resistance of this material is remarkable. Theoretically, the melamine resin that coats the whole front side of the laminate is one of the toughest man-made substances ever manufactured. To seriously damage the face layer of HPL, you need a pointed tool and a lot of force.
- Design alternatives are available.
As a result of the laminate decorative paper’s front layer, engineering businesses working on interior design have access to a vast assortment of colors, patterns, and textures that may be applied to HPL. This element is essential for interior design teams to create the most pleasant environments.
- Diverse Grades Are Available: There are several grades made specifically to meet the demands of customers.
- Sheets of Standard High-Pressure Laminate
- HPL sheets that are resistant to fire
- HPL sheets that are compact
- HPL sheets that have been post-formed
- Health Advantages –
Since HPL sheets are used almost everywhere, one should be worried about their health benefits. HPL sheets are completely risk-free since they do not contain any toxic compounds, but they are hygienic and safe for your child and the family.
- Easy to maintain –
HPL sheets require little cleaning; therefore, they are easy to maintain. A damp cloth or other appropriate material should be used for cleaning once each and every week. However, if they are lightly scraped on the surface, they may cause surface damage; hence, gentle cleaning is suggested.
- Adaptability in the process of application
In terms of accessibility, HPL is one of the best alternatives out there. Vertical and horizontal installation of HPL is possible in a wide range of settings. It may be employed in a variety of settings, including domestic and industrial sectors, with a wide variety of relevant specifications. Walls, cabinets, dividers, shelving units, lobbies, and cubicles may all benefit from the use of high-performance laminate (HPL).
What are the benefits of HPL sheets, overall?
- Flexible, efficient and scratch-free
- The Convenience of Management
- Resistance to Surface Deterioration
- The ability to withstand dry heat.
- A magnificent aesthetic that is both strong and durable.
- Artificial Light’s Resilience to Color Change
- Resistance to Smoking Combustion
A new trend in HPL
Double Belt Press (DBP) for Continuous Pressed Laminate production is a relatively new development in HPL technology (CPL). CPL is a resin-impregnated ornamental paper fused with a resin-impregnated substrate under high pressure and heat (s). This laminate has the same properties as standard HPL, and its typical thickness ranges from 0.4 mm to 1 mm. Depending on your demands, CPL is available in sheet lengths or continuous rolls.
Flexible CPL is coloured paper saturated with flexible thermosetting resins and adhered to a resin-impregnated backing under high pressure and heat (s). This engineered CPL has a unique selection of decorative laminates that can be bent and wrapped around profiles or edges. The surface properties are equivalent to those of vertical grade HPL, and these laminates are often used to complement HPL and TFL.
As one of India’s leading manufacturers of high-pressure laminates (HPL), Advance Laminate has created a line of laminates that are ideal for a wide range of surfaces in both business and residential scenarios. We make sure that our product is consistent and strong by using high-quality Kraft paper, decorative papers, and polymers.
India’s leading HPL manufacturer: Advance Laminates
Advance Laminate is a renowned manufacturer of high-pressure laminate (HPL) in India, acclaimed for its long-lasting style, trendy designs, and impressive performance. There are several uses for our paper-based composite material. If someone is looking for a product that could be used in both domestic and public settings, this is it. In terms of installation and maintenance, Advance Laminate High-Pressure Laminate panels are simple and multifunctional.
Advance Laminates may complement your creative idea effectively since the decorative layer is a printed sheet. You may choose from a range of finishes, including mirror sheen or glossy, matte, scratch and scuff resistant laminates, antibacterial protection, and more, to create a unique look. A variety of grades of HPL Laminate are available, including antimicrobial, antifungal, and antiviral laminates for a broad range of applications, laboratory-grade laminates, and even abrasion-resistant laminates.